How 3D Printing is Revolutionizing Electronics Packaging
A Divide By Zero Success Story
In recent years, 3D printing has transformed the prototyping phase of product design and development, becoming integral to production. Particularly in industries where customization is crucial, 3D printing technology is replacing many conventional, time-consuming processes. This transformation is notably evident with Sine Automation & Integration Pvt. Ltd., a leading Indian integrator and manufacturer specializing in:
- Cladding Station
- Orbital Welding
- Butt Welding
- XY Manipulator
Since 2010, the company has excelled in constructing:
- Horizontal Cladding Machines
- Vertical Cladding Machines
- Butt Weld Stations
- Orbital Welding Machines
- Sniffer Tube Welding
- Universal Cladding Stations
Sine Automation is known for building customized CNC welding robots, each tailored to the client’s specific design requirements. However, the development of custom controller bodies for these robots posed a significant challenge, primarily due to the expensive and time-consuming aluminum machining process.
The Challenge: Customization and Costly Traditional Methods
Sine Automation & Integration Pvt. Ltd. builds customized CNC welding robots, each tailored to the specific design requirements of their clients. This meant that no two robots shared the same design. The controllers for these machines also had industry-specific needs, making it impossible to use off-the-shelf controllers. Traditionally, the controller body was machined from aluminum, a process that was both expensive and time-consuming, affecting the company’s ability to scale production efficiently.
The Solution: 3D Printing for Electronics Packaging
To overcome these challenges, Divide By Zero Technologies provided Sine Automation with the Accucraft i250D 3D printer, a versatile tool that allowed the company to create customized, durable controller bodies for their CNC welding robots.
Why 3D Printing?
- Faster Turnaround: 3D printing reduced the development time for each controller by 80%, allowing Sine Automation to meet tight deadlines.
- Cost Savings: By switching to 3D printing, Sine Automation cut development costs by 70%, significantly reducing overhead.
- Precision and Fit: The 3D printers provided the accuracy required to ensure that components like the battery, keypad membrane, and LCD screen fit perfectly.
- Durability: The 3D-printed controller bodies were designed to withstand harsh, real-world environments, ensuring long-lasting performance.
- Minimal Post-Processing: The superior output quality of the 3D printers reduced the need for extensive post-processing, with only minor painting and buffing required.
Accucraft Series by Divbyz
Classic Single Extruder Desktop 3D Printers
Buy the Accucraft i250+, a durable, pre-assembled 3D printer with a 300mm × 250mm × 200mm build volume. Ready to use right out of the box, it’s the ideal start to your 3D printing journey.
Implementation: Real-World Success
After integrating Divide By Zero’s Accucraft i250D 3D printer into their workflow, Sine Automation saw immediate benefits. The company’s CNC welding robots now featured fully customized, durable controllers that were developed faster and at a lower cost. The precision of the 3D printing process allowed for seamless integration of all necessary components, ensuring a robust and high-quality final product.
Client Feedback: A Seamless Solution
The team at Sine Automation was thrilled with the impact of 3D printing on their production process:
“Using Divide By Zero’s 3D printer has revolutionized how we approach custom controller designs. The time savings and cost reduction have been incredible, and the quality of the printed components is top-notch.”
Results and Impact: Transforming Electronics Packaging
The integration of 3D printing into Sine Automation’s production process brought about several key improvements:
- 80% Faster Turnaround: Custom controller bodies were now developed in a fraction of the time.
- 70% Cost Reduction: 3D printing drastically reduced material and machining costs.
- Increased Precision: The high accuracy of 3D printing ensured flawless integration of controller components.
- Durability: The controllers produced were strong and durable, designed to withstand industrial use.
Conclusion: Enhancing Electronics Packaging with 3D Printing
The use of Divide By Zero’s Accucraft i250D 3D printer has significantly enhanced Sine Automation & Integration Pvt. Ltd.’s ability to produce customized CNC welding robot controllers efficiently and cost-effectively. The advantages of 3D printing include reduced development time, lower costs, and high product quality, making it an indispensable tool for electronics packaging.
For more success stories on how 3D printing is transforming industries, stay connected with Divide By Zero’s blog and discover the endless possibilities of this cutting-edge technology.